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Machine Builders and OEMs

HMI Platforms for Machine BuildersStock America

Machine builders and OEMs are increasingly turning to robust HMI (Human Machine Interface) platforms for their machines, in order to offer more value to customers. The need for intuitive HMIs on machines has created a huge market incentive to ship machines with an HMI platform that is easy to use, capable of communicating and integrating with other hardware and software systems, easily customized, and secure. These powerful HMI platforms for OEMs and machine builders also make it possible to standardize HMI applications across product lines, or even across an entire plant.

InduSoft has been helping OEMs and machine builders meet the needs of their customers, with InduSoft Web Studio, InduSoft EmbeddedView, and InduSoft CEView.

 

Connecting Humans and Machines

The most important feature of an HMI is the ability to help machine operators interact directly with the machines they use. This interaction requires robust, intuitive interfaces that give operators the information they need in a way that can be understood quickly. This interface should also provide the operator with ways to carry out commands, such as starting or stopping a process, acknowledging alarms, or manually adjusting settings on the machine through the HMI.

As industry embraces new technology, this interaction will increasingly be accessible through touch or voice activated interfaces, or even on mobile interfaces that are shared to a portable device via a thin client. Operators may require the capability to monitor or manage their machines without even being physically at the machine.

InduSoft Web Studio is a powerful HMI platform capable of allowing machine builders to offer machines with intuitive operator interfaces, with the capability to share information to mobile devices, or even maintenance staff off-site.

Quick Customization

Many machine builders and OEMs have developed template applications with InduSoft Web Studio that allow them to quickly develop HMIs for their machines, and individualize them for customer requirements. InduSoft Web Studio makes it easy to develop an application, and then change color schemes and logos globally within the application. This makes it easy for machine builders to offer powerful HMI solutions that can be easily configured for each customer. The ability to make HMIs consistent across a product line will also familiarize operators with the HMI and reduce the learning curve in using them effectively.

In addition, InduSoft Web Studio offers many opportunities to customize displays for customers, by creating applications that include digital I/O displays, motion capture and voice interfaces for hands-free operation, and menu navigation systems.

 

MPI model 45-12 horizontal automatic wax injectorFlexibility to Grow

Because technology is not static, customers demand machines that will not leave them stuck with outdated or obsolete software, even when the machine itself is still functioning. To avoid tying machine builders to one operating system or HMI software version, InduSoft developed InduSoft Web Studio with 100% backward compatibility in mind, as well as an open architecture that will allow OEMs to develop applications for their machines with the certainty that their interfaces will not become obsolete if they choose to update to a newer version of InduSoft Web Studio, or develop the application for a newer version of Windows.

Machine builders may also want the capability to change or update machine components over time. For this reason, InduSoft Web Studio offers over 240 native drivers to every major manufacturer of PLC and controller, allowing machine builders to upgrade machines for their customers should they choose to use a new PLC, or components using multiple protocols within the same machine.

 

Easy Integration

OEM customers demand machines that are able to communicate with the software and systems they already have in place. They expect machines to integrate with an ERP, MES, or communicate back and forth from PLCs or an SQL database. InduSoft Web Studio also integrated easily with PLCs for servo motors, stepper motors, Pick and Place PLCs, and more.

To ensure that machine HMIs offer this easy integration to OEM customers, InduSoft has developed HMI software based on open architecture that adheres to multiple standards for communication with other systems. In addition to patented SQL database connectivity, InduSoft Web Studio also offers over 240 native drivers for PLCs, as well as compatibility with OPC protocols. InduSoft EmbeddedView and InduSoft CEView can be deployed on small panel PCs, or applications with a larger footprint can be deployed on machines or mobile HMIs via a secure thin client.

Maintenance as a Service

Machine builders are increasingly offering support beyond the sales of their machines. There is a growing trend in machine support and maintenance, thanks to the possibilities opened up by cloud computing and connectivity capabilities in HMI software. InduSoft Web Studio makes it incredibly easy to develop connected, smart HMIs that can give OEMs and machine builders remote access and monitoring capabilities for machines, allowing them to offer preventative maintenance, quick troubleshooting tips, or the ability to access machines and screens remotely.




Case Studies

Thursday, May 17, 2012

Automation Zone Builds InduSoft Web Studio Based OEE Solution

The greatest challenge of any business is remaining competitive among a sea of similar products. With the increased competition from worldwide manufacturing capabilities comes a greater need for plants and manufacturing centers to cut costs, increase quality, and improve production efficiency. To answer this need, Automation Zone, in Castalia, Ohio, began developing OEE solutions for customers who needed to track and monitor machine efficiency.

Read more

Tags: indusoft, indusoft web studio, indusoft business intelligence, indusoft oee, oee, Plant Tracker, scada, software

Categories: SCADA, Manufacturing, Case Studies, Germany

Monday, April 2, 2012

'Validator' Ensures Quality Control for Plastic Injection Machines

Schlemmer Associates develops a monitoring application to alert plastic injection machine operators to potential quality issues immediately.

No machine operator wants to see the result of a machine error after the fact. The ability to monitor a process as it happens and guard against problems is a cornerstone of an efficient production line. That’s why the well known Japanese manufacturer of the machine developed for Toyoda Gosei (TGKY), contacted Schlemmer associates to develop an application that would assist operators of a plastic injection molding facility in Lebanon, Kentucky, monitor their injection molding process in real-time.

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Tags: hmi scada software, hmi software, scada hmi, scada software, SCADA HMI software, factory automation

Categories: Automotive, SCADA, Manufacturing, Machine Builder, OEM, Case Studies

Wednesday, March 28, 2012

Creating the Building Automation System for One of Indonesia's Largest Shopping Centers

Managing the many systems that make up a huge ecosystem of buildings is a challenging task. Luckily, as better tools are built and designed, any building automation project can be improved. Greater control of aspects of the system such as energy use, heating and cooling, HVAC systems, and even security leads to a more efficient building complex that can manage resources in the most cost effective way possible.

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Tags: indusoft, scada software, BMS scada, building automation, bas scada, scada building automation

Categories: Building Automation, SCADA, Case Studies

Thursday, January 5, 2012

Vipond Controls' iSCADA Takes Oil and Gas Monitoring Into the Cloud

In the Oil and Gas industry, it’s especially important to stay ahead of the curve in terms of technology. The market is particularly sensitive to cost efficiency in production, and it’s important to produce energy with a minimum of investment, and a maximum return. The demand for SCADA systems and HMIs that offer real-time data over the cloud from any internet connection has created a valuable new technology within the SCADA solution industry; SCADA as a Service.

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Tags: indusoft web studio, scada software, oil and gas scada, cloud scada, scada cloud, Web SCADA

Categories: Oil & Gas, SCADA, Case Studies

Thursday, August 18, 2011

Precision Pumping Systems Helps Feedlot Feed Millions

The United States is a major exporter of food, particularly beef. Feedlots, like the Simplot Land and Livestock feedlot in Grandview, Idaho is where much of the livestock within the United States is finished for domestic use and export. At the feedlot, cattle and other livestock are brought up to the proper weight for slaughter. Weight based pricing formulas are generally used to determine the worth of livestock when they are sold from the lot, meaning that ensuring the health of the animals will help a feedlot keep acceptable profit margins.

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Tags: scada system, water scada, water wastewater scada, scada, scada solution, wastewater scada software

Categories: Water & Wastewater, SCADA, Case Studies, Germany

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Videos

Surry Chemicals: Powerful HMI for the Garment Industry

(1:18:34)

  • InduSoft (Scott A. Kortier - Sr. Technical Sales)
    •     InduSoft Machine Builder Tips and Tricks
    •     Mobile Access
    •     Overall Monitoring (architecture)
    •     Printing Press for Money concept
  • Surry Chemical (Bryan Ogletree - Control Systems Engineer)

Batch Process Analysis and Traceability for the Food Industry

(51:53)

InduSoft (Fabio Terezinho)
Advanced Automation (Marcelo Tise)
  • Introduction
  • Solution
  • Demonstration
  • Q & A


Food and Beverage Webinar

(56 min.)

  • Company Overview
  • Advantages of InduSoft Solution

Stock America (Julio Delgado)

  • Background Scenario
  • InduSoft Solution
  • Benefits
  • Plan for the Future

Machine Builder Webinar

(59 min.)

  • InduSoft (Fabio Terezinho)
    • Typical architectures
    • Advantages of  InduSoft Web Studio
    • Dashboards and OEE
    • Case studies

  • MACS Cool (Orion Williams)
    • Background
    • Solution
    • Benefits
    • Future plans
  • Q & A

Sample Applications

CNCDemo
9/22/2014 374.9 KB
FoldingMachine
9/22/2014 49.6 KB
IWSMachineBuilderTemplate
1/14/2016 933.7 KB
Machine Demo
9/18/2013 971.0 KB
PDAAuto
9/22/2014 382.7 KB

Literature