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Machine Builders and OEMs

HMI Platforms for Machine BuildersStock America

Machine builders and OEMs are increasingly turning to robust HMI (Human Machine Interface) platforms for their machines, in order to offer more value to customers. The need for intuitive HMIs on machines has created a huge market incentive to ship machines with an HMI platform that is easy to use, capable of communicating and integrating with other hardware and software systems, easily customized, and secure. These powerful HMI platforms for OEMs and machine builders also make it possible to standardize HMI applications across product lines, or even across an entire plant.

InduSoft has been helping OEMs and machine builders meet the needs of their customers, with InduSoft Web Studio, InduSoft EmbeddedView, and InduSoft CEView.

 

Connecting Humans and Machines

The most important feature of an HMI is the ability to help machine operators interact directly with the machines they use. This interaction requires robust, intuitive interfaces that give operators the information they need in a way that can be understood quickly. This interface should also provide the operator with ways to carry out commands, such as starting or stopping a process, acknowledging alarms, or manually adjusting settings on the machine through the HMI.

As industry embraces new technology, this interaction will increasingly be accessible through touch or voice activated interfaces, or even on mobile interfaces that are shared to a portable device via a thin client. Operators may require the capability to monitor or manage their machines without even being physically at the machine.

InduSoft Web Studio is a powerful HMI platform capable of allowing machine builders to offer machines with intuitive operator interfaces, with the capability to share information to mobile devices, or even maintenance staff off-site.

Quick Customization

Many machine builders and OEMs have developed template applications with InduSoft Web Studio that allow them to quickly develop HMIs for their machines, and individualize them for customer requirements. InduSoft Web Studio makes it easy to develop an application, and then change color schemes and logos globally within the application. This makes it easy for machine builders to offer powerful HMI solutions that can be easily configured for each customer. The ability to make HMIs consistent across a product line will also familiarize operators with the HMI and reduce the learning curve in using them effectively.

In addition, InduSoft Web Studio offers many opportunities to customize displays for customers, by creating applications that include digital I/O displays, motion capture and voice interfaces for hands-free operation, and menu navigation systems.

 

MPI model 45-12 horizontal automatic wax injectorFlexibility to Grow

Because technology is not static, customers demand machines that will not leave them stuck with outdated or obsolete software, even when the machine itself is still functioning. To avoid tying machine builders to one operating system or HMI software version, InduSoft developed InduSoft Web Studio with 100% backward compatibility in mind, as well as an open architecture that will allow OEMs to develop applications for their machines with the certainty that their interfaces will not become obsolete if they choose to update to a newer version of InduSoft Web Studio, or develop the application for a newer version of Windows.

Machine builders may also want the capability to change or update machine components over time. For this reason, InduSoft Web Studio offers over 240 native drivers to every major manufacturer of PLC and controller, allowing machine builders to upgrade machines for their customers should they choose to use a new PLC, or components using multiple protocols within the same machine.

 

Easy Integration

OEM customers demand machines that are able to communicate with the software and systems they already have in place. They expect machines to integrate with an ERP, MES, or communicate back and forth from PLCs or an SQL database. InduSoft Web Studio also integrated easily with PLCs for servo motors, stepper motors, Pick and Place PLCs, and more.

To ensure that machine HMIs offer this easy integration to OEM customers, InduSoft has developed HMI software based on open architecture that adheres to multiple standards for communication with other systems. In addition to patented SQL database connectivity, InduSoft Web Studio also offers over 240 native drivers for PLCs, as well as compatibility with OPC protocols. InduSoft EmbeddedView and InduSoft CEView can be deployed on small panel PCs, or applications with a larger footprint can be deployed on machines or mobile HMIs via a secure thin client.

Maintenance as a Service

Machine builders are increasingly offering support beyond the sales of their machines. There is a growing trend in machine support and maintenance, thanks to the possibilities opened up by cloud computing and connectivity capabilities in HMI software. InduSoft Web Studio makes it incredibly easy to develop connected, smart HMIs that can give OEMs and machine builders remote access and monitoring capabilities for machines, allowing them to offer preventative maintenance, quick troubleshooting tips, or the ability to access machines and screens remotely.




Case Studies

Thursday, November 3, 2011

Graham Engineering Reinvents Blow Molding Machine Interface

Plastics are ubiquitous in our lives. They act as packaging for nearly every good we purchase. They are present in many of the products we use daily, including the cars we use for transport and bottles we drink from. Today, plastics are shaped using blow molding equipment designed to create a variety of shapes and sizes, using plastic resins with varying mechanical and optical properties. These machines, including the extrusion blow molding machines designed by Graham Engineering Corporation (GEC) are taking advantage of the top HMI development technology in order to give operators more control of this advanced equipment.

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Tags: hmi scada software, hmi software, scada software, SCADA HMI software, blow molding HMI, plastics HMI, plastics SCADA

Categories: HMI, Manufacturing, Machine Builder, Case Studies, Portuguese

Tuesday, May 3, 2011

Stock America and InduSoft Meet Tough Standards in The Food and Beverage Industry

Goods prepared by the food and beverage industry must understandably go through a rigorous process of preparation that requires oversight to ensure that everything adheres to federal regulations in terms of safety and stability. This oversight ensures that the food and beverages we consume are safe, regulated, and prepared in a manner that will protect consumers from food borne bacteria. Because each product cannot be individually inspected in the United States by the FDA (Food and Drug Administration) and the USDA (United States Department of Agriculture), and the machines that are used in food preparation here, and in countries that must meet similar regulations, meet strict criteria for compliance with safety regulations.

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Tags: FDA 21 CFR Part 11, CFR, FDA, FDA CFR, Food and beverage SCADA, Food SCADA, retort HMI, retort machine HMI, sterilization HMI, sterilization machine HMI

Categories: Packaging, Food and Beverage, Machine Builder, OEM, Case Studies

Thursday, August 5, 2010

Temperature Controls Equipment Manufacturer Uses InduSoft Web Studio to Build Operator Interface

Friendly interface. Trustworthy reputation. Reliable software. These are adjectives used by Contemp Industria Comercio LTDA to describe why it selected InduSoft Web Studio to build an operator interface.

Established in São Caetano do Sul, Brazil, Contemp builds an extensive line of temperature measurement and control instruments. Contemp was looking to build an operator station that would allow its customers to acquire data from dozens of field instruments, create detailed HMI (Human Machine Interface) displays and perform alarm, trend, and monitor applications.

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Tags: building SCADA, building HMI, facilities SCADA, facility HMI, temperature, temperature control SCADA

Categories: Building Automation, SCADA, Machine Builder, OEM, Case Studies, Portuguese

Friday, November 9, 2007

Micon Systems

Micon Systems, based in Houston, texas, has been building processor control systems for nearly 30 years based on the Unit Control concept. In 1972, it introduced the first micro-processor-based controller to the process control industry

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Tags: indusoft scada, scada software, scada

Categories: Oil & Gas, Semiconductor & Electronics, SCADA, HMI, Manufacturing, Machine Builder, OEM, Case Studies

Friday, November 4, 2005

MGE UPS Systems - Creating Intuitive Operator Interfaces with InduSoft CEView

Electric power is usually dependable but when it fails mission critical systems for computer, industrial, Internet, and telecommunications industries world wide, rely on MGE UPS SYSTEM to stay on line. MGE UPS SYSTEMS provides Uninterruptible Power System (UPS) to ensure the continual availability of electrical power regardless of the application. Such a mission is a tell order to be sure

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Tags:

Categories: Machine Builder, OEM, Case Studies, Germany

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Videos

Surry Chemicals: Powerful HMI for the Garment Industry

(1:18:34)

  • InduSoft (Scott A. Kortier - Sr. Technical Sales)
    •     InduSoft Machine Builder Tips and Tricks
    •     Mobile Access
    •     Overall Monitoring (architecture)
    •     Printing Press for Money concept
  • Surry Chemical (Bryan Ogletree - Control Systems Engineer)

Batch Process Analysis and Traceability for the Food Industry

(51:53)

InduSoft (Fabio Terezinho)
Advanced Automation (Marcelo Tise)
  • Introduction
  • Solution
  • Demonstration
  • Q & A


Food and Beverage Webinar

(56 min.)

  • Company Overview
  • Advantages of InduSoft Solution

Stock America (Julio Delgado)

  • Background Scenario
  • InduSoft Solution
  • Benefits
  • Plan for the Future

Machine Builder Webinar

(59 min.)

  • InduSoft (Fabio Terezinho)
    • Typical architectures
    • Advantages of  InduSoft Web Studio
    • Dashboards and OEE
    • Case studies

  • MACS Cool (Orion Williams)
    • Background
    • Solution
    • Benefits
    • Future plans
  • Q & A

Sample Applications

CNCDemo
9/22/2014 374.9 KB
FoldingMachine
9/22/2014 49.6 KB
IWSMachineBuilderTemplate
1/14/2016 933.7 KB
Machine Demo
9/18/2013 971.0 KB
PDAAuto
9/22/2014 382.7 KB

Literature